A bit more internal tidying up today. I thought it was about time the leisure battery and split charge system had somewhere to live, instead of just sitting inside the side door, getting in the way. So I knocked up this crude but ‘does-the-job’ leccy cupboard from some of the spare timber I had left lying around.
Leisure battery and split charge system
Let’s see what we can knock together out of some bits of leftover wood…



In a final heroic effort today, me and Mazza finished off panelling Herman’s roof and the last sections of the upper side wall panels. Not much else to say really. Cut, cut, drill, drill, screw, screw… rinse then repeat until complete:
Before




After


Mazza, putting the finishing touches to the day’s work

today, i finished off panelling the underside of the roof with the big sheets of hardboard. nothing much to report in the way of anecdotes or incident - unless you count the fact that i broke one of my 3mm drill bits as worthy of comment?
…nah. i didnae think you would
anyway, here we have it:
at last the mighty hardboard expedition reaches the back doors
view from front to back
view from back to front
well, that’s it for now. nothing to see here. move along please!
freshly armed with my new stash of wood, i thought i’d strike while the iron was hot and crack on with panelling out herman’s roof. i’m going to start at the top and work down, as i’ll need to get some welding done on the holes in the floor, before i start boarding over the lower regions.
anyway, we’d already insulated the inside of the roof with that bargain bucket fibreglass we got a few weeks ago. we’d made into waterproof pillows by wrapping it & taping it up in thick polythene from cut-up garden refuse bags. it was all held in place, temporarily, with lengths of old telephone cable and was sagging everywhere. so the first task was to put some wooden joists up, to hold the insulation in place and to give us something to screw the boards onto.
starting to put some joists in. note the sagging fibreglass pillows
it wasnae too bad a job, apart from the fact that it’s feckin’ agony having to work with your hands above your head. so after about an hour of drilling and screwing [fnar! fnar!] my wee shoulders were aching.
nearly there…
still, once the joists were on, it really made a difference. with all the insulation held in place and a nice row of roof beams, the inside of herman started looking a bit ‘home-like’ for the first time, since we got him.
job done - all the joists in place and it’s starting to look like a real roof now! 
after i’d got all the joists in place, i couldnae resist sticking a couple of the hardboard squares up there too, just to get the ball rolling. so the long process of boarding herman out has taken another tentative step forward. when i look at how much is still to do tho’, i sometimes wish i’d gone for a slightly smaller van.
putting a couple of hardboard roof panels in place 
a couple of days ago i found a big sheet of 6mm plywood, about 8’ x 4’, leaning against the railings at the corner of the road. it was a bit smashed up at one side and had a hole about a foot long along another edge. but i reckoned there was at least some salvageable wood in there. so i stuck it in the back of herman.
this sunday afternoon, after a morning spent wrestling bindweed and horse tails down at the allotment, followed by a hearty lunch of mazza’s speciality spicy stuffed peppers, i found i still had enough energy left in my bloated carcass to take myself outside and ponder on the prospects of using said piece of plywood to make a token start of panelling herman’s interior.
doing floor or walls was out of the question as that will have to wait until i’ve got the welding done, which willnae be until i’m off for the summer holidays and have some decent time to spend on it. and with the ceiling similarly off-bounds for reasons of size and the fact that there will be some wiring to put in there, before i board it over, that only left the option of boarding the inside of a door.
originally i thought the plywood board would be big enough to let me attack the inside of the sliding door, but when i measured it up, i found that - although there was enough board to make a piece the right size, there was no way i could get it cut out, without using some of the damaged wood. so i downsized my ambitions and decided i’d go for the slightly less challenging target of the two panels above the windows, inside the back doors.
while i was measuring up the oddly angled squares i’d need to cut out, mazza emerged blinking into the daylight, to contribute to the afternoon’s festivities.
cutting out the panels

mazza on sanding duties. actually, i did most of the sanding. this pic is obviously nothing more than a shameless ‘photo-opportunity’, staged by mazza’s publicists.

while i got on with cutting and sanding, mazza started to make up some insulating panels from a giant roll of bubblewrap, which has been patiently lying in the back of herman since i salvaged it from the skip - just waiting for its chance to ‘come in handy’.
mazza bubble-wrapping

before we put the bubblewrap and panels in place, we wrote down the entire recorded history of our tribe on the inside of the first panel. when this archaeological goldmine is uncovered again many aeons from now, future generations will be able to piece together our vanished culture and speculate on the funny hats we might have worn on ceremonial occasions.
mazza sending a a message to the future

mazza sending a a message to the future

with mazza’s bubblewrap pillow in place and the panel sanded to within an inch of its life, i proceeded to drill through the wood into the door and, after widening the holes slightly with a bigger drill-bit, i screwed the panel into place with self-tapping screws.
there was a bit of a cock-up with the first panel, as the wood was quite warped and - in spite of my efforts to press it flat while marking the holes, i managed to drill them slightly wrong and so the panel was a bit ‘bulgy’ when screwed into place. i took the offending screws out again and re-drilled their holes and got the board to lie nice and flat, second time around. but that - in case you’re wondering, dear reader - is why the first panel has quite a surfeit of screws holding it in place. and then of course i had to reproduce a similar amount of screwage on the second panel, so it wouldnae look too wierdly different…
drilling the screwholes for the panel

first panel done. not too shoddy - considering!

drilling the second panel - eyeballing the first one, to try and get the screws roughly in the same places - and roughly in the same numbers!

driller killer

the end result - not too bad really, considering it’s all good ol’ recycled and found materials. only another square mile or so to board out and then herman will start looking like a camper inside

in the end we got the two panels done and mazza made a start on bubblewrap insulating the bigger panels on the bottoms of the back doors. however, boarding them will have to wait for another day, as there’s slightly more work involved, due to having to make cut-outs for the hinges and handles etc. for today, we called it quits at this stage and retired to the pavilion to drink more booze and feel smugly self-satisfied with the day’s horticultural, culinary and automotive achievements.